Buradasınız

Anasayfa » Content

SERTLEŞTİRİLMİŞ KARBON ÇELİKLERİNİN KAPLAMALI KESİCİ TAKIMLARLA İŞLENMESİ

THE MACHINING OF HARDENED CARBON STEELS BY COATED CUTTING TOOLS

Journal Name:

  • Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi

Publication Year:

  • 2001

Key Words:

Keywords (Original Language):

Author NameUniversity of AuthorFaculty of Author
Abstract (2. Language): 
The investigation of machining AISI 1050 carbon steels hardened to the 60 HRC hardness was carried out to determine the tool life and wear behaviour of the various cutting tools under different conditions. These experiments were conducted at using coated ceramic cutting tools and carbide cutting tools. The experimental results showed that the coated ceramic tools exhibited better performance than those of the coated carbide tools when machining the hardened steels. Moreover, wear behaviour of cutting tools were investigated in a scanning electron microscope. Electron microscopic examination also indicated that flank wear, thermal cracks on the tool nose combined with the nose deformation on the tools were responsible for the wear behaviour of the ceramic tools. For the carbide tools, however, removal of coated material from the substrate tool and combined with the crater wear were effective for the machining the hardened steel.
Bookmark/Search this post with
Abstract (Original Language): 
50 VSD-C sertliğindeki karbon çeliklerinin, değişik şartlarda kaplamalı kesici takımlarla, takım ömrü ve aşınma davranışlarını belirlemek amacıyla, işlenebilirliği incelendi. Bu deneylerde, kesici takım olarak kaplamalı seramik takımlar ve kaplamalı karbür takımlar ile talaş kaldırma işlemleri gerçekleştirildi. Sertleştirilmiş çeliklerin işlenmesinde seramik kaplamalı kesici takımlar, karbürlü kesici takımlardan daha iyi performans gösterdi. Bunun yanında, aşınmış takım uçları taramalı elektron mikroskobu altında incelendi ve bu inceleme ile seramik esaslı takımda yan kenar aşınması yanında burun aşınmasının etkili olduğu görüldü. Karbür esaslı takım yüzeyinde ise kaplama maddesinin koptuğu ve abrazyon şeklinde krater aşınmanın oluştuğu gözlendi.
FULL TEXT (PDF): 
PDF icon arastirmax-sertlestirilmis-karbon-celiklerinin-kaplamali-kesici-takimlarla-islenmesi.pdf
  • 2
207
214
  • Turkish

REFERENCES

References: 

Abrao, A. M., Aspinwall, E. G., Wise, L. H.. 1995.
"Tool Life and Workpiece Surface Integrity Evaluations When Machining Hardened AISI Hot Work Die Steel and E52100 Steels with Ceramic and PCBN Tool Materials", Society of manufacturing engineers, NAMRC XXIII Conf. May 24-26, Hougton, Michigan, 159/1-9.
Aspinwall, D. K., Wise, M. L. H. 1991. "Machining of Hardened AISI H13 Hot Work Die Steel Using Advanced Ceramic Tool Materials", Eurotech Direct'91, European Engineering Reseach and Technology Transfer Congress, Institution of Mechanical Engineers, C412/055.
Brant, G.1986. "Wear Behaviour of Ceramic Cutting Tools",Wear 112, 39-56.
Chattopadhyay, A. K. and Chattopadhyay, A. B. 1984. "Turning of Hardened Steels Using CBN and
Ceramic Tools",Wear 93, 347-356.
Enomoto, S, Kato, M, Miyazawa, S. 1987. "Characteristics of Tool Life of CBN Cutting Tools, In Turning Chromium-Molibdenum Steels of Various Hardness", Bull. Jpn. Soc. Precis. Eng.,
21 (83), 209-211.
Ezugwu, E.O, Soh, K.S. 1997. "Wear of Coated
Carbide Tools When Machining an Ni-Cr-Mo (817) steel", Lubrication Engineering, Nov. 18-24.
Gane, N, Stephens, W. 1983. "The Wear and
Fracture Charactersitics of Ceramic Cutting Tools,
Wear (88), 67-83.
Gülyaz,
H
. A., Abişev, E., Kılıç, S. E. 1996. "60 Rc
Sertliğindeki Karbon Çeliklerinin CBN ile Taşlama Kalitesinde Ince Tornalamasında Yüzey Pürüzlülüğünün Tahmini için Model Oluşturulması", 7 Uluslararası Makina Tasarımı ve İmalat Kongresi,
11-13 Eylül, ODTÜ.
Grearson, A. N. 1992. "Developments in Tool Materials to Meet the Wear Requirements of
Today'
s Machining Processes", in: Tribology in Metal Cutting and Grinding, The Institution of Mechanical Engineers, MEP, London, 1-17.
Hooper, R. M., Shakıb, J. I., Parry A., and Brookes, C. A. 1989. "Mechanical Properties and Microstructures and Wear of DBC50", Industrial Diamond Review (4), 170-173.
Hooper, R. M. and Brookes, C. A. 1984. "Microstructure and Wear of CBN Aggregate
Tools"-2nd Int.Conf.Sci.Hard. Mate., 907-9117,
Rhodes.
Mühendislik Bilimleri Dergisi 2001 7 (2) 207-214
213
Journal of Engineering Sciences 2001 7 (2) 207-214
The Machining of Hardened Carbon Steels by Coated Cutting Tools, Y. Şahin
König,
W.
, Klinger, M., Link, R. 1990. "Machining Hard Materials with Geometrically Defined Cutting Edge-Field of Application and Limitations", Ann. CIRP, 39 (1), 61-64.
Luo, S.Y., Liao, Y. S., Tsai, Y. Y. 1999. "Wear
Charecteristics in Turning High Hardness Alloy Steel by Ceramic and CBN Tools", J. Mat. Proc. Tech., (88), 114-121.
Matsumoto, Y., Barash, M.M., Liu, C. R. 1987. "Cutting Mechanism During Machining of Hardened
Steel", Mat. Sci. Tech., (3), 299-305.
Minevich, A. A. 1997. "Wear of Cemented Carbide Coating Inserts with Multi-Layer Ti-Based PVD Coating", Surface Coating Technology,
(53), 161-170.
Narutaki, N., Yamane, Y., Okushima, K. 1979. "Tool Wear and Cutting Temperature of CBN Tools in Machining of Hardened Steels"., Ann. CIRP, 28 (1), 23-28.
Nakayama, K., Arai, M., and Kanada, T. 1988. "Machining Characteristics of Hard Materilas"., Amnn.CIRP., 37 (1), 88-92.
Osihi, K., and Nishida, T. 1992. "Study on the Fracture Characteristics of Ceramic Cutting Tools", Wear, (154), 361-370.
Ohtani, T. 1991. "Plastic Deformation of Ceramic Cutting Tools in Machining of Hardened Steel", Int. Journal of the Jap.Soc.of Prec. Eng., 25 (1), 30-31.
Ohtani, T., Yokogawa, H. 1988. "The Effects of
Workpiece Hardness on Tool Wear Characteristics",
Bull. Jpn. Soc. Prec. Eng., 22 (3), 229-231.
Platin, S., Doğramacı, M., Uluçoğan and Kılıç, S. E. 1998. "Cutting Tool Selection and Cutting Data Optimization for Nickel-Based Süperalloys", 8th Int.Mach.Des. and Product Conf., Sept. 9-11, Ankara, 251-263.
Şahin, Y. 2000."Talaş Kaldırma Prensipleri-Cilt I", Nobel Yayın Dağıtım, Ankara.
Şahin,
Y
. 2001."The Machinability of Hardened
AISI 8660 Alloy Steels with Modern Coated Cutting Tools" Gazi University, Journal of Intitute of Science and Technology, (6), 4. Ankara.
Takatsu, S., Shimoda, H. and Otani, K. 1983. "Effects of CBN Content on the Cutting
Performance of Polycristalline CBN Tools", Int. Journal of Reactory and Hard Metals, 2 (4), 175-178.
Tuncay, Ü. 2000. "M.Sc. Tezi", Gazi Üniversitesi,
Fen Bilimleri Enstitüsü, Ankara.
Xiao, H. 1990. "Wear Behaviour and Wear Mechanism of Ceramic Tools in Machining Hardened Alloy Steel", Wear, (139), 433-451.
Watson, D.W. and Murphy, M.C. 1979. "The Effect of Machining on Surface Integrity", The Metallugist amd Materials Technologist, 199-204.

Thank you for copying data from http://www.arastirmax.com