Smart factories distributed control
systems applications and RFID
approach
Journal Name:
- Dicle Üniversitesi Mühendislik Fakültesi Mühendislik Dergisi
Keywords (Original Language):
Author Name | University of Author | Faculty of Author |
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Abstract (2. Language):
With the rapid progress of technology, the
production process of products has begun to change
slowly. On the one hand, products are being
produced more "smart" and more customized to the
specific needs of the customers, while customer
requirements are becoming increasingly diverse,
resulting in increased competition and shorter life
cycles of products. This sophisticated layout brings
together the key elements involved in the production
of the internet, mobile devices, sensors and other
intelligent devices. As a result of this question, the
concept of Industry 4.0 emerged. With this industrial
revolution, in the production process according to
the main concept, the machines, computers, sensors
and other integrated computer systems in the factory
will be able to exchange information with each other
and produce themselves by coordinating and
optimizing themselves almost completely
independently from human beings.
The system designed in this study has 3 stations in
the main building. RFID tags were placed in front of
these stations. The RFID read/write heading is
located on the forklift traveling within the factory. At
the beginning of each station there are gateways at
the same time. Through these gateways RFID
information is transferred to the control room.
Transport time, number and type of finished goods
are all in RFID tags. At the same time, these labels
can be used to control station accuracy. The forklifts
direct the stations where the information arrives and
perform the necessary operations. However, in the
event of a malfunction, or when the operator
misreads incoming information, it may divert them
to different stations as opposed to incoming
information. Some technologies can be used to
prevent them. The most current method used in such
applications is RFID technology. This technology is
capable of reading and writing with radio frequency
and has its own labels at the same time. These labels
have memories in a certain capacity. For example, if
a name is to be written in this tag, the memory must
be large. However, if only one digit is to be written,
the label can be selected in a normal memory.
Reading and writing are available to read or write
to these labels.
Today, industrial applications was founded on
automatic control systems. The main objective is to
make this intelligent control systems and industrial
factories. This factory can be achieved a high level
of efficiency by making smart. As is known, the
automation industry is prepared for the industrial
revolution known as the industry 4.0. The aim of
industrial revolution is to bring together of the
information technology and the industry. Now the
machine is trying to create an environment in which
talk to each other. RFID technology is the
cornerstone of the most important buildings of this
revolution. The factories and equipment with RFID
communication is provided. In this way, factories
without the need for human intervention can
communicate with manufactured products.
Intelligent systems controlling factories in a
distributed manner offers many advantages. The
most important issues are data speed, reliability,
accuracy and cost savings. By controlling the
working example as distributed in a factory
environment, intelligent approach were performed
in this study. It has contributed to the optimization of
the system with RFID.
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Abstract (Original Language):
Günümüzde endüstriyel uygulamalar otomatik kontrol sistemleri üzerine kurulmuştur. Temel amaç, bu
kontrol sistemlerini ve endüstriyel fabrikaları akıllı hale getirmektir. Bu fabrikalar akıllı hale getirilerek
yüksek düzeyde verimlilik elde edilebilir. Bilindiği gibi otomasyon sektörü endüstri 4.0 olarak bilinen sanayi
devrimine hazırlanmaktadır. Bu sanayi devrimi, bilişim teknolojileri ile endüstriyi bir araya getirmeyi
amaçlamaktadır. Artık makinelerin birbirleriyle konuştuğu bir ortam oluşturulmaya çalışılmaktadır. Bu
devrimin en önemli yapıtaşlarından biri Radyo Frekansı ile Tanımlama (RFID) teknolojisidir. RFID ile
fabrika ve malzeme iletişimi sağlanmaktadır. Bu sayede insan müdahalesine gerek kalmadan fabrikalar
üretilen ürünlerle iletişim kurabilir. Akıllı fabrikalarda sistemleri dağıtılmış biçimde kontrol etmek birçok
avantaj sağlamaktadır. Bunların en önemlisi veri hızı, güvenirlilik, doğruluk ve maliyet kazancıdır. Bu
çalışmada örnek bir fabrika ortamı dağıtılmış şekilde kontrol edilerek, akıllı bir yaklaşım
gerçekleştirilmiştir. Ayrıca RFID ile sistem optimizasyonuna da katkıda bulunulmuştur.
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