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Effect of Various Parameters on Indirect Fired Water Bath Heaters’ Efficiency to Reduce Energy Losses

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Abstract (2. Language): 
ndirect fired water bath heaters are found in a wide range of applications in gas industry. Natural gas is transferred in high pressure in order to reduce the pipeline’s sizing. As consumers need gas in lower pressure, it should be reduced in gas pressure reduction stations. The main application of indirect heaters is to heat high pressure gas prior to pressure reduction. This prevents hydrate formation that can occur because of the temperature drop due to the Joule-Thompson effect. In recent years, because of energy crisis and environmental problems due to fossil fuels, the necessity of optimizing these high consumption devices is more evident than past. In this paper one city gate station located in Mahshahr city has been considered as a case study. Heat losses and efficiency of the heater installed in this station has been calculated. Heater efficiency was obtained about 52% that is not acceptable. Therefore a solar system has been proposed to provide part of heat demand. Proposed system includes an array of solar collectors with a storage tank. The system is capable to save more than 39000m 3 of NG in a year. Afterwards, the processes that lead to heat natural gas in indirect fired water bath heaters have been modeled. Therefore, using heat loss from stack for preheating the necessary air for combustion has been investigated. At the end, a cycle to generate power from the thermal energy of flue gases has been modeled. The results show that heating the combustion air will decrease fuel consumption and increase heater efficiency. Moreover, with considering the proposed system as a power plant, 168MWh power can be generated in a year that causes considerable income for the station
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