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BİR ELEKTROKİMYASAL İŞLEME UYGULAMASINDA ATIK ELEKTROLİTTE BAKIR İYONU (CU2+) TAYİNİ VE ARITIMI

DETERMINATION AND REMOVAL OF COPPER IONS (CU2+) IN THE WASTE ELECTROLYTE IN AN ELECTROCHEMICAL MACHINING APPLICATION

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Abstract (2. Language): 
Water treatment methods, as part of the peripheral units of a novel electrochemical machining device, were investigated with the aim of preparing the electrolyte, which was contaminated with heavy metal ions after machining of copper work pieces, for refeeding back to the system. Electrochemical machining (ECM) depends on machining the surface of a metal piece by ionization and removal of metal ions from the work area via the electrolyte. Removal of heavy metal ions in industrial waters and treatment of these waters for reuse is crucial in terms of increasing system efficiency and protecting environmental health. In this study, the ion exchange method was selected and a three-step application is proposed for the treatment of the electrolyte contaminated with copper ions after ECM. As the ion-exchanger, a paper filter was used in the first step, a natural zeolite with wide reserves in Turkey was used in the second step, and a polymer based cation exchange Lewatit TP 207 resin was used in the final step. Purification of the electrolyte, contaminated with copper ions, was achieved at 40 % as a result of treatment with the zeolite for two hours, at 90 % as a result of filtering three times using the paper filters, and at 100 % after treatment with the Lewatit TP 207 resin.
Abstract (Original Language): 
Yeni bir elektrokimyasal işleme tezgahında bakır iş parçalarının işlenmesi sonrası ağır metal iyonları ile kirlenen elektrolitin sisteme yeniden beslenmeye hazır hale getirilmesi amacı ile tezgah çevre birimleri dahilinde arıtım yöntemleri incelenmiştir. Elektrokimyasal işleme (EKİ), metal bir parçanın yüzeyinin iyonlaştırma yöntemi ile işlenmesine ve metal iyonlarının elektrolit ile işleme bölgesinden uzaklaştırılmasına dayanmaktadır. Endüstriyel sularda bulunan ağır metal iyonlarının giderilmesi ve suların yeniden kullanıma hazır hale getirilmesi sistem verimliliğinin arttırılması ve çevre sağlığının korunması açısından önem taşımaktadır. Bu çalışmada, EKİ sonucu bakır iyonları ile kirlenen elektrolitin arıtılması için iyon değiştirme yöntemi tercih edilerek üç-aşamalı bir uygulama önerilmiştir. İyon değiştirici olarak birinci aşamada kağıt filtre, ikinci aşamada Türkiye’de yaygın rezervleri bulunan doğal bir zeolit ve son aşamada polimer bazlı katyon tutucu Lewatit TP 207 reçinesi kullanılmıştır. Bakır iyonları ile kirlenen elektrolitte zeolit ile iki saat etkileşim sonucu % 40, kağıt filtre ile üç kez filtreleme sonucu % 90, Lewatit TP 207 reçine kolonu ile işlem sonrası ise % 100 oranında arıtma sağlanmıştır.
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